Integrated system for monitoring of environmental parameters, managing microclimate,

lighting and energy consumption in technological premises

WMCS 100

Wireless "Integrated system for monitoring environmental parameters, managing microclimate, lighting and energy - WMCS 100" is designed to monitor and control various parameters of technological objects (greenhouses, warehouses, dryers, refrigerators, clean rooms and others ) related the implementation of production processes. Software of WMCS 100 includes various modules performing specific functions and managed by a specially developed operating system for real-time -M2MOS. 

There are the necessary hardware and software for the operation of WMCS 100 in accordance with the requirements for its implementation. 

The composition of WMCS 100 used several micro- processor modules functioning as controllers and a range of sensors - temperature, humidity, CO2, NH3, O2, atmospheric pressure, solar radiation, wind direction and wind speed, rain. For cases when have to control internal and external lighting to minimize the relevant electricity costs, offer relevant LED modules and controllers for them, included into wireless control network.

When to the main production facilities are added and additional activities (greenhouses, warehouses), in the composition of WMCS 100 maybe to be included appropriate hardware and software for monitoring and processing, according technological program. Different “WMCS 100” configurations are available, depending on customer needs.

1. Specification of used controllers.

1.1. Controller Coord100_C.

Purpose:

“Main network controller” functions as GPRS 3G client, coordinator of wireless- LAN, coordinator of radio- LAN and peripheral controller.

Consisting from:

- microcontroller JN5148 / 68 - wireless microcontroller that supports wireless sensor network;

- USB 2.0;

- GPRS modem (TCP socket), supporting wireless Internet (option);

- Processor Atxmega32A4- executive processor;

- Two "1- wire bus" highways for access to remote sensors to measure temperature (DS1822). The highway can be long to 80 meters and include up to 16 thermometers.

- Two "1- wire bus" highways for access to remote sensors to measure moisture and temperature (SHT10). The highway can be long to 80 meters and include up to 8 Thermometer-hygrometers. Each of them includes 5 opto- isolated digital inputs, allowing simultaneous measurement and monitoring of up to 5 digital outputs to an external site.

- Radio communication channel (433 MHz, SIM20, STAR topology or PP, up to 1 km radio- range) used for the implementation of wireless connection with other controllers;

- RS 485 (up to 500 m long line) alternative wire highway used in an impossible radio communication channels;

- Adapter 220V ~ to 24 V DC, used for the generation of module power supply;

- Mounting box.

1.2. Controller Coord100_D.

 Purpose:

“Main network controller” functions as GPRS 3G client, coordinator of wireless- LAN, coordinator of radio- LAN and peripheral controller. Used in systems including control of LED lighting.

Consisting from:

- microcontroller JN5148 / 68 - wireless microcontroller that supports wireless sensor network;

- USB 2.0;

- GPRS modem (TCP socket), supporting wireless Internet (option);

- Processor Atxmega32A4- executive processor;

- One "1- wire bus" Highway to access remote sensors to measure temperature (DS1822). The highway can be long to 80 meters and include up to 16 thermometers.

- One "1- wire bus" Highway to access remote sensors to measure moisture and temperature (SHT10). The highway can be long to 80 meters and include up to 8 Thermometer-hygrometer. Each of them includes 5 opto- isolated digital inputs, allowing simultaneous measurement and monitoring of up to 5 digital outputs to an external site.

- Radio communication channel (433 MHz, SIM20, STAR topology or PP, up to 1 km radio- range) used for the implementation of wireless connection with other controllers; - RS 485 (up to 500 m long line) alternative wire highway used in an impossible radio communication channels .;

- Five relay outputs to control fixed and variable currents;

- Adapter 220V ~ to 24 V DC, used for the generation of module power supply;

- Mounting box.

1.3. Controller THC100

Purpose:

Peripheral controller and router into wireless radio network (433 MHz).

Consisting from:

- Processor Atxmega32A4- executive processor;

- Two "1- wire bus" Highway to access remote sensors to measure temperature. The highway can be long to 80 meters and include up to 16 thermometers;

- Two "1- wire bus" Highway to access remote sensors to measure moisture and temperature. The highway can be long to 80 meters and include up to 8 Thermometer-hygrometer. Each of them includes 5 opto- isolated digital inputs, allowing simultaneous measurement and monitoring of up to 5 digital outputs to an external site;

- Radio communication channel (433 MHz, SIM20, STAR topology, up to 1 km radio coverage) used for the implementation of wireless with other controllers;

- RS 485 (up to 500 m long) alternative wire highway used in an impossible radio communication channels; - Five relay outputs to control fixed and variable currents; - Adapter 220V ~ to 24 V DC, used for the generation of the basic supply module;

- Mounting box.

1.4. Controller R100

Usage:

Controller of LED module and wireless LAN router.

Consisting from:

- Processor JN5148 / 68 A managing LED illuminator and functioning as a network router in a wireless network;

- Block for control and measurement of the parameters of the luminaire;

- Regulator for dimming of the luminaire.

1.5. Sensor Controller

Usage:

Controller for working with specialized sensors included in the greenhouse or block other sites.Router wireless radio network (433 MHz).

Consisting from:

- Processor Atxmega32A4- executive processor;

- Radio communication channel (433 MHz, SIM20, STAR topology or PP, up to 1 km radio- range) used for the implementation of wireless connection with other controllers;

- RS 485 (up to 500 m long line) alternative wire highway used in an impossible radio communication channels;

- Sensor block including CO2_sen, NH3_sen, O2_sen;

- Adapter 220V ~ to 24 V DC, used for the generation of module power supply;

- Mounting box.

1.6. Meteo-_controller

Purpose:

Controller of meteorological sensor block in greenhouse complex or other objects. Router wireless radio network (433 MHz).

Consisting from:

- Processor Atxmega32A4- executive processor;

- Radio communication channel (433 MHz, SIM20, STAR topology or PP, up to 1 km radio- range) used for the implementation of wireless connection with other controllers;

- RS 485 (up to 500 m long line) alternative wire highway used in an impossible radio communication channels;

- Sensory block, including sensors for measuring atmospheric pressure, solar radiation, wind direction and wind speed, presence of rain;

- Adapter 220V ~ to 24 V DC, used for the generation of module power supply;

- Mounting box.

1.7. R101

Purpose:

R101 functions as a router in wireless LAN. It is used as an intermediate node, that provides network expansion.

Consisting from:

- Processor JN5148 / 68 acting as an intermediate network element and functioning as a network router in a wireless network;

- An adapter for conversion of the voltage from ~220V to DC5V;

- Mounting box.

1.8. Simo100+

Purpose:

Controller for continuous and discrete control of manufacturing processes.  Router in wireless LAN, it has autonomous access to USB and GPRS (via an external modem 2G). Simo100+ is designed as a single processor module, based on wireless network JN5148.

Consisting from:

- Four 12 bits analog inputs of 0-10V;

- Four 12 bits analog outputs 0-10 V;

- Two 12 bits analog outputs from - 4 to 20 mA;

- Two digital outputs, generated by electronic relays;

- Two opto-isolated digital inputs;

- Simo100+ firmware uses different programming tools with which it realizes various control algorithms (P, PI, PID and their adaptive versions).

- Adapter 220V ~ to 24 V DC, used for the generation of baseline power;

- Mounting box controller.

1.9. Simo101

Purpose:

Controller for continuous and discrete control of manufacturing processes.Acting as router in wireless LAN, Simo101 is designed as a single processor module based on JN5148 / 68.

Consisting from:

- Four 12 bit analog inputs of 0-5V;

- Two 8 bit analog outputs 0-12 V, using PWM;`

- A channel for accessing to sensor for measuring rotation about an axis, using SPI;

- Two digital outputs 0-12V;

- Simo101+ firmware uses different programming tools with which it realizes various control algorithms (P, PI, PID and their adaptive versions).

- Adapter 220V ~ to 24 V DC, used for the generation of baseline power;

- Mounting box controller.

2. Specification of the available sensors and accessories.

The proposed sensors can be divided into 3 groups

2.1. Sensors, working on “1-Wire bus ".

2.1.1. TC_1-wire-bus temperature sensor, based on the DS1822;

2.1.2. TCHM_1-wire-bus combined sensor for humidity and temperature, based on SHT10 and including on his board additionally 5 optical- isolated digital inputs (allowing measurement of up to 5 binary external signals).

2.1.3 Clock-calendar is energy independent electronic element, supporting time and data bases of the measurements and control programs.

2.2 Sensors working in the composition of the autonomous “Sensor controller”.

“Sensor controller” is part of a radio network (433 MHz). In the body of controller is built additionally, RS485 interface for cases when the radio connection is not possible and is used a wired connection to Coord100_C.

2.2.1 CO2_sen measures the concentration of CO2

2.2.2 NH3_sen measures the concentration of NH3

2.2.3 O2_sen the measures the concentration of O2.

2.3 Sensors measuring the parameters of the external environment (atmospheric pressure, solar radiation, wind direction and wind speed, rain).

These sensors are supported by the specialized “Meteo controller”, which is part of the radio network (433 MHz). In the body of controller is built additionally, RS485 interface for cases when the radio connection is not possible and is used a wired connection to Coord100_C.

2.4. Accessories used in WMCS 100.

2.4.1 LED modules;

2.4.2. Cables, 3 wires cables (it is possible to be used 4-core Ethernet cables).

2.2.3. Electric meters with embedded RS485 - measurements of consumed energy.

3. Application area

fig. 1 Using of “WMCS 100” in applications involving control of factory lighting.

fig 2. Possible solutions (main application) based on “WMCS 100”.

USB

fig 3. Using of “WCMS 100” in System for temperature control.

Note:

1. Coord100-C can maintain Wireless Internet. It can be replaced with Coord100-D in case required relay outputs in the workshop.

2. Coord100-C (Coord100-D) support two wired highways of type “1-wire bus”.

3. The relationship between Coord100-C (Coord100-D) and THC100 may be wireless or wired.

4. Relay outputs allow control of DC and AC circuits.

5. Coord100-C (Coord100-D) can generate and support additional wireless network (2.44 GHz) for control of other objects, allowing future expansions of the system.

4. Pics of controllers used in the WMCS 100.

fig 4. Coord100_C.

fig 5. Coord100-D: "THC100" (right) connected to the "Communicator module" (left).

fig 6. Controller R100, connected to the LED illuminator. The R100 is fitted in the body of the luminaire includes: 1 controller (center), 2- regulator dimming (left) and 3 external antenna (right).

fig 7. Controller SIMO100

fig 8. Controller SIMO101

fig 9. Controller R101

5. Humidity and temperature sensors used in the WMCS 100.

fig 10. Sensor TCHM_1-wire-bus (left, background) measures humidity and temperature, along with the states of the 5 opto-isolated inputs.

Sensor TC_1-wire-bus (right, foreground) measures the temperature based on the DS1822.

Both sensors are managed by monofilament highway type 1-wire-bus.

6. Pics of LED modules used in the WMCS 100.

Technical Specification:

Input power	40 W
Useful quantity of light	4 250 Lm
Installation height	9 m
Led used / pcs	CREE
Lenses	Street Butterfly
Power supply / Pfc	110/230V AC/ PFC>90 24/36V or 12VDC
Internal termal protection	automatic
Working temperature	-25° to +50 °C
Environment protection	IP 65 Aluminium body
Dimensions mm	300x180x100
Weight kg	5 kg
LED Lm70	100.000 h

fig 11. LED modules for outdoor lighting.

Technical Specification:

Input power	80 W
Useful quantity of light	8 500 Lm
Installation height	9 m
Led used / pcs	CREE
Lenses	Street Butterfly
Power supply / Pfc	110/230V AC/ PFC>90 24/36V or 12VDC
Internal termal protection	automatic
Working temperature	-25° to +50 °C
Environment protection	IP 65 Aluminium body
Dimensions mm	600x180x100
Weight kg	9 kg
LED Lm70	100.000 h

fig 12. LED modules for outdoor lighting.

Technical Specification:

MODEL	LED Alpha A
Input power	40 W
Useful quantity of light	3 700 Lm
CRI	>80
Led used / pcs	Osram
Power supply / Pfc	230V AC / PFC > 90
Internal termal protection	Automatic
Working temperature	- 25° to + 40°C
Environment protection	powdecorated metal with tempered glass IP 65
Dimensions mm	675x674x120
Weight kg	15 kg
LED Lm70	50.000 h
Application	Indoor for Pharmacy, Labs, Operation rooms, Clean rooms

Fig 13. LED modules for intra workshop lighting.

Technical Specification:

Input power	70 W
Useful quantity of light	7200 Lm
Installation height	3-15 м (customasable optics)
Led used / pcs	Osram / CREE
Power supply / Pfc	90-264 V AC/ PFC>90
Internal termal protection	Automatic
Working temperature	-25° to +45°C
Environment protection	IP 54 Aluminium body
Dimensions mm	420x420x80
Weight kg	4 kg
LED Lm70	100.000 h
Application	Gas stations, high working halls

Fig 14. LED modules for intra workshop lighting.

7. Software

The software is based on distributed operating system M2MOS, supporting a range of specialized modules:

1. M2MT - management of microclimate in industrial premises;

2. M2ML -Module for lighting control within the company;

3. M2MG -Module for control of greenhouse complex;

4. M2MCn -specialized modules ;

5. M2MD - module for documenting and archiving.

Each of the types of modules described in paragraphs 1-5 may be present or absent in the configuration of WMCS 100. The modules of item 4 may be a few (they are on customer's request), in which case the identifier n is a unique serial number - 1, 2, .. of the module.

Each module has a specific programming language and hence a graphical representation of the operator's screen.

WMCS 100 may have a different structure and topology according to the specifics of managed objects. The object structures and the target of control determine the choice of different types of controllers and sensors used in the concrete realization. Each WMCS 100 includes a controller that communicates with the operator and other controllers and functions as the main controller. Always main controller is of type COORD100C or COORD100D, since the latter have appropriate communication infrastructure.

WMCS 100 is managing by the Main Operating Station – MOS, realized in IBM PC on operating system Windows (XP, 7, 8.1 or 10). Each of the software modules included in the concrete realization of WMCS 100 maintaines in MOS own menu for setup and management.

MOS can be install in the area of the controlled object, as local device or as remote one. In the first case, it supports direct wire connection to the main controller- COORD100 C \ D, realized via USB. In the second case, MOS communicates with the main controller- COORD100 C \ D, using wireless Internet (based on GPRS 3G).

It is possible also and third case, when the main controller is connected to a wire MOS, positioned in the object, and simultaneously communicating to remote MOS. In this case the priority has one of odd MOS, selected during configuration time. The choosing the type of MOS, interface priority, the set of software modules supported by WMCS 100 and the accessing of the different MOS to these modules are specifying by system administrator during configuration time.

Fig 15. Screen Shot of remote MOS controlling technological processes.

January, 2024